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| "Innovators in Separations Technology" |
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Assumptions:
Volume: 250,000 liters of whey per day Whey type: Sweet cheese whey, pre-treated, past., normal comp. Processing time: 24 hours per day, 300 days a year |
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Products
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Market
Price US
D/Kg
0.18 7.5 15 9 250 300 |
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Annual Prod. (Kg) WPI α –enriched WPI β-enriched WPI Lactoferrin Lactoperoxidase Permeate Annual Prod. (USD) WPI α–enriched WPI β-enriched WPI Lactoferrin Lactoperoxidase Total Permeate* |
Case 1 364,500 4,110,000 Case 1 2,773,750 2,773,750 739,800 |
Case 2 362,800 1,200 500 4,110,000 Case 2 2,721,000 300,000 150,000 3,171,000 739,800 |
Case 3 145,120 217,680 1,200 500 4,110,000 Case 3 2,176,800 1,959,120 300,000 150,000 4,585,920 739,800 |
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Investment 3* 500 L RFC columns Tanks, pumps, piping Automation and valves Membrane systems Total Annual Prod. Costs Depreciation Resin costs Membrane system OP costs Chemicals Water Energy Waste treatment Cost of whey (.5 c/L) Labor Drying costs Total |
USD 675,000 200,000 350,000 300,000 1,525,000 USD 190,625 150,000 80,000 120,000 30,000 110,000 25,000 375,000 288,000 91,125 1,469,750 |
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Annual Gross Margin, USD Revenue Production costs Gross margin |
Case 1 Process A 2,773,750 1,469,750 1,264,000 |
Case 2 Process B 3,171,000 1,690,210 1,480,790 |
Case 3 Process C 4,585,920 1,763,700 2,822,220 |
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